High-Efficiency Low-Resistance PTFE Membrane Filter Media for Carbon Reduction Applications

Background – Industrial Demand for Cleaner and Smarter Filtration

With global initiatives like carbon peaking and carbon neutrality gaining momentum, industrial sectors are facing stricter emissions regulations. Industries such as steel, cement, glass, power generation, and non-ferrous metallurgy need dust filtration solutions that are not only efficient but also low in resistance, durable, and environmentally compliant.

Among all technologies, PTFE membrane laminated needle felt filter bags stand out as the ideal solution for demanding working conditions involving high dust loads, high temperatures, and corrosive flue gases.

Our Product – Advanced PTFE Filter Bags by Omela

Omela Filtration’s PTFE filter bags combine ultra-fine needle-punched base fabrics (such as PPS, P84, or Fiberglass) with microporous PTFE membranes imported from Germany. Our production process uses advanced hot-lamination technology to ensure uniform bonding, high filtration accuracy, and long-term performance.

🌟 Key Advantages:

  • 🔥 High temperature resistance: Up to 260°C continuous operation
  • 🧪 Strong chemical resistance: Resistant to acids, alkalis, and oxidants
  • 💨 Low initial pressure drop: Excellent air permeability and energy-saving
  • 🧽 Superior cleanability: Smooth surface ensures quick pulse cleaning
  • Extended service life: Typically 3–5 years under stable operation

📊 Performance Comparison Table

ItemOmela PTFE Filter BagStandard Fiberglass FeltP84 Non-membrane Bag
Operating Temp.260°C240°C240°C
Initial Resistance80–120 Pa160–220 Pa140–180 Pa
Emission Level<5 mg/Nm³10–20 mg/Nm³15–25 mg/Nm³
Cleaning FrequencyLowMediumHigh
Service Life36–60 months12–24 months18–30 months
Surface TreatmentPTFE MembraneNoneGlazed / Singed

🏗️ Project Applications – Proven in the Field

🔧 Case 1: Steel Industry Sintering Dust Collector Retrofit

  • Previous problem: Frequent bag failure and emission non-compliance with fiberglass bags
  • Solution: Replaced with Omela PTFE membrane filter bags
  • Result: Emission level <5 mg/Nm³, pressure drop reduced by 20%, extended bag life >3 years

🧪 Case 2: Float Glass Production Line Fume Control

  • Conditions: High temperature + acidic fumes
  • Solution: Customized PPS + PTFE laminated bags
  • Result: Achieved ultra-low emissions and stable operation for 36+ months

🏆 Why Choose Omela Filtration?

Certified Quality – ISO9001, REACH, RoHS, and more
Premium Raw Materials – German PTFE membranes + high-strength base fabrics
Tailor-Made Solutions – Optimized for your working condition
Worry-Free After-sales – Tech support, fast delivery, and on-site guidance

📦 Ready to upgrade your filtration system?
📞 Contact us for free samples or technical support
🌐 omelafilter.com
📲 WhatsApp: +86 18001929167

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