High-Performance Dust Filter Bags for the New Energy Sector

Introduction: Industry Demands and Challenges

With the rapid growth of the new energy industry, including lithium-ion battery production, hydrogen energy, and solar PV manufacturing, the demand for ultra-clean production environments has intensified. These high-tech sectors generate fine, flammable, and often corrosive dust, requiring filtration systems with extremely high efficiency, safety, and chemical resistance.

However, conventional filter bags face the following challenges in these demanding environments:

  • 🔸 Inability to capture ultra-fine particles (especially <0.5μm)
  • 🔸 Risk of fire or explosion due to combustible dust
  • 🔸 Poor membrane adhesion and early wear in high-stress conditions
  • 🔸 Chemical corrosion from electrolyte and reactive gases
  • 🔸 Difficulties in dust release, increasing pressure drop and maintenance costs

Omela Filtration’s Solution: Specialized Filter Bags for the New Energy Sector

Omela offers a tailor-made solution: PTFE-based needle punched filter bags specifically designed for new energy industry applications. Our filter bags are engineered to address the unique environmental and operational challenges in these sectors.

Key Advantages of Our Filter Bags:

FeatureDescription
🔬 Ultra-High Filtration PrecisionStatic filtration efficiency for particles of 0.3–0.5μm exceeds 99.99%, ensuring a highly clean production environment.
🔥 Flame RetardancyMade with high-performance flame-retardant fibers, the material self-extinguishes when removed from the ignition source.
🧵 Superior Membrane BondingUtilizes high-temperature thermal lamination without adhesives, providing excellent membrane adhesion under continuous operation.
🧪 Corrosion ResistanceMade from chemically inert materials, the filter performs reliably in environments containing acidic, alkaline or organic solvents.
🌬️ Easy CleaningThe PTFE membrane surface is smooth, minimizing dust adhesion and improving cleaning efficiency, thus extending service life.

🔧 Advanced Needle Punching Technology

Omela employs state-of-the-art needle punching technology with precision control to ensure:

  • Uniform fiber distribution
  • Stable pore size
  • Long-lasting mechanical strength
  • Consistent air permeability

This production control guarantees that each filter bag meets or exceeds the strictest standards in the new energy field.

🏭 Real-World Application Case: Lithium Battery Manufacturing Project

In a recent lithium battery factory project, our PTFE needle punched filter bags achieved:

  • Dust concentration at outlet < 5 mg/m³
  • 30% longer lifespan than conventional bags
  • Lower differential pressure after 6 months of operation
  • Zero reported membrane peeling or bag failure

The client reported reduced maintenance costs and improved system uptime, validating the superior quality and reliability of our solution.

Why Choose Omela Filter Bags?

  • 🏅 Authoritative Certifications (ISO, SGS, etc.)
  • 🧪 Premium Raw Materials
  • 🤝 Full After-Sales Support
  • 🧩 Customization Services
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